Fiberglass 2nd try

 

Silver Member
Username: Mrdark

Post Number: 125
Registered: Dec-04
check it out people!
http://i10.photobucket.com/albums/a145/urgeone/caraudio009.jpg
http://i10.photobucket.com/albums/a145/urgeone/caraudio010.jpg
http://i10.photobucket.com/albums/a145/urgeone/83a8a8d8.jpg
http://i10.photobucket.com/albums/a145/urgeone/61c8b87a.jpg
 

Silver Member
Username: Mrdark

Post Number: 126
Registered: Dec-04
btw, I did not want to post 2 threads! It asked if I wanted to cancel the first one, and I chose to, but it somehow still posted!?
 

Silver Member
Username: Mixneffect

Orangevale, Ca. USA

Post Number: 384
Registered: Apr-05
Slick, and noone will even know whats inside... nice...this ones for the sleepers.
 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 568
Registered: May-05
man, you should invest in a plunge router and a circle jig. looks good though
 

Silver Member
Username: Mrdark

Post Number: 128
Registered: Dec-04
it was tough without the above tools mentioned that's for sure! but it'll still be worth it I hope! that is just my driver side, If I like it, Then I'm going for my passenger side also.







 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 576
Registered: May-05
did you fleece it yet matt? Anway, however it comes out, it'll be better than stock so you might as well go for it.
 

Silver Member
Username: Mrdark

Post Number: 130
Registered: Dec-04
ya, it's fleeced...problem now is should I mount it with screws to the doorframe and then put the trim over it, or keep it mounted on the trim? I ask this because it is hard to fit the trim over the wood, especially now that it is fleeced and resined..and taking the trim off is just as hard. I'll post more pics tho..So far I have only done the driveres side hehe.
 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 578
Registered: May-05
well I can't picture exactly what you mean, but from what I think is going on, this is what I'd do. Add a couple layers of fiberglass to the inside, that way you can sand down the outside where the fleece is as much as you need to make it fit. Now what you'll want to do is only screw it into the sheet metal of the door, not the plastic door panel that covers it. This will leave the stock apperance but could introduce vibrations. To combat this, either use silcon between the panel and the enclosure or for a less permanent solution, weatherstripping or deadener will work.
 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 579
Registered: May-05
wait, now that I look back on the pictures, I definately missed something...I thought it was going to fit behind a factory grill, but from your pics I can see that it won't. How do you plan to finish the surface and make a new grill?
 

Silver Member
Username: Mrdark

Post Number: 132
Registered: Dec-04
i plan to reuse the grill
 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 584
Registered: May-05
I'm not picturing it, but thats what pictures are for :-)
 

Silver Member
Username: Dozyproductions

San Diego, California United States

Post Number: 150
Registered: Jun-05
hey matt. Im looking to do a similar thing. What did you do for the very back portion of the pod? (very back where its really in the door) Is that just how it came? in my car you take out the speaker and BAM you have the window so i was thinking i have to build some wooden ring/frame and fleece it and then attach to the rest of the project.
 

Silver Member
Username: Mrdark

Post Number: 134
Registered: Dec-04
Dozy, are u talking about the most-inner depth? I just used a coffee can for a mold and fg'd around the can, then cut accordingly.
 

Silver Member
Username: Dozyproductions

San Diego, California United States

Post Number: 151
Registered: Jun-05
yeah that is what i was talknig about. And then after you took out the can you just added that mold to the rest of your mold by merely adding mat to connect the pieces?
 

Silver Member
Username: Mrdark

Post Number: 135
Registered: Dec-04
yesir!
and scuba steve, here are the pics with the grill:
http://i10.photobucket.com/albums/a145/urgeone/caraudiogrill1.jpg

http://i10.photobucket.com/albums/a145/urgeone/grill2.jpg
 

Silver Member
Username: Scubasteve

College Park, MD

Post Number: 600
Registered: May-05
oh I see, its lucky that you have a grill that fits over the speakers without having to flush mount them.
 

Silver Member
Username: Robert_d

MIA, FL USA

Post Number: 133
Registered: Sep-05
lol i recognize that car ... is it a 92-96 camry ??
 

Silver Member
Username: Mrdark

Post Number: 136
Registered: Dec-04
99 maxima
 

Silver Member
Username: Robert_d

MIA, FL USA

Post Number: 137
Registered: Sep-05
oh ... i feel dum :P j/k but it looks verrryy much like my car door like the shape and contours
 

Silver Member
Username: Mrdark

Post Number: 137
Registered: Dec-04
scuba steve, yes i am lucky! i hope my passenger side one turns out just as good if not better!
Robert-maybe nissan and toyota used the same factory for door interior? I'm curious to see the similarities!
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